Textile Recycling Automation Breakthrough Tackles 11M Tons of Annual US Fashion Waste

2025-07-09

The Golisano Institute for Sustainability (GIS) at Rochester Institute of Technology pioneers textile recycling automation technology capable of processing complex post-consumer garments — a critical advancement for scaling circular T2T processing. Funded by REMADE Institute with Nike, Goodwill, and Ambercycle support, this AI and laser-based system addresses the core barrier in textile recycling: inconsistent composition.


The Problem: Contaminated Post-Consumer Waste


Over 11 million tons of textiles enter US landfills yearly. Most are discarded post-consumer garments containing zippers, prints, tags, and blended materials — rendering manual recycling economically unviable. Traditional textile recycling automation handles predictable industrial scrap but falters with diverse consumer waste. Yooretex believes GIS's innovation finally bridges the gap between laboratory-scale circularity and industrial textile recycling automation.

Textile recycling automation


How the Technology Works


1

AI Vision Scanning:

3-camera conveyor system captures garments at millimeter resolution;

Algorithms detect collars, cuffs, and logos using infrared spectroscopy.

2

Laser Precision Removal:

Robotic lasers excise non-recyclable elements without damaging fabrics.

3

Automated Sorting:

Clean materials routed to dedicated recycling streams;

Processes one garment every 10 seconds.


"Unlike manufacturing where parts are predictable, every post-consumer garment is unique," states AI developer Md Shahidul Islam. "Our vision-guided systems make real-time decisions – a revolution in textile recycling automation.”

Post-consumer garments


Industry Backing & Scalable Design


→ Nike: Provided design guidelines ensuring practical industrial adoption
→ Goodwill/Ambercycle: Supplied test garments and market validation
→ REMADE Institute: Awarded $1.3M for advancing circular manufacturing


Dr. Volker Sick, technical lead, emphasizes scalability: "This T2T processing solution won't eliminate global waste alone, but it makes post-consumer garments economically attractive feedstock – avoiding landfills by turning complexity into opportunity."

Textile recycling automation


Global Implications & Next Steps


Early prototypes attract international recyclers as GIS prepares to transfer systems to partners by Q4 2025 for industrial testing. The breakthrough aligns with T2T processing targets in the EU's EPR legislation and US circular economy goals. Yooretex is actively evaluating this technology for integration into our T2T processing platform. REMADE Institute CEO Nabil Nasr states: "Effective textile recycling automation is paramount for planetary impact. Converting variable post-consumer garments into reliable feedstock represents a quantum leap."


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